| Techtextil North America 2010 Showcases The Latest Developments In Technical Textiles And Nonwovens |
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| Written by Administrator | |||
| Friday, 07 May 2010 07:42 | |||
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Techtextil North America Georgia World Congress Center May 18 - 20, 2010 Leading technical textile and nonwovens companies from around the world will showcase the latest products and advanced technologies in textiles, nonwovens and materials during Techtextil North America 2010 next month in Atlanta, Georgia. Techtextil North America represents all vertical aspects of the technical textile industry from research and development, through raw materials and production processes, to conversion, further treatment and recycling. Some of the highlights of the 2010 exhibit hall will include: Aurora Specialty Textiles Group, Inc. will have a focus on offering options that are both economical and eco-friendly. Aurora had added cationic cotton fabric dyeing to its range of fabric coloring capabilities. This process utilizes fabrics made with cationic treated cotton yarn which has an affinity for reactive dye. The benefits of this system are many including; shorter dye cycles, reduced usage of energy and water, elimination of salts and alkali, reduction of greige fabric SKU's, etc. By blending the cationic cotton yarns with standard cotton or other fibers it's possible to create yarn dyed effects with the flexibility and convenience of piece dyeing. This is just one of several low environmental impact dyeing/finishing processes offered by Aurora. Bally Ribbon Mills will demonstrate their extensive product line of engineered, woven, narrow fabrics, specialty broadcloth and woven structures for medical, industrial, safety, aerospace and commerical applications. The Bally Ribbon Mills exhibit will display samples of woven tubular vascular stents, bifurcate grafts, tapered weaves and arteries that are used to repair damaged blood vessels as well as blood filtration membrane and carbon fiber structures for orthopedic and prosthetic applications. In addition, samples of circular (polar) weaves, woven 2D and 3D shapes, fabrics used for parachutes and for air frame components will be displayed. Brueckner Textile Technologies GmbH & Co., is a worldwide leading producer of systems for the finishing of textiles, nonwovens and technical textiles. One focus at Techtextil North America will be on eco-technologies - saving energy on the highest level. Using a Brueckner Eco-Heat recovery unit allows energy savings of up to 35% depending on the process. The low investment costs can be recuperated in a very short time. The already low emissions of Brueckner's stenters can be reduced even further with an Eco-Air purification unit consisting of a scrubber and/or electrostatic precipitator as supplement to the heat recovery system. Imerys Performance Minerals will be featuring FiberLinkTM treated calcium carbonate at Techtextil North America, a highly engineered mineral additive produced in North America, Europe and Asia. FiberLinkTM is specifically designed for use in fiber and nonwoven applications, where it provides up to 10% raw material cost savings and performance enhancements such as softness, opacity, and filtration efficiency. In addition, the carbon footprint of FiberLinkTM is only one-fourth that of the polypropylene resin it replaces. Imerys also produces treated calcium carbonate additives for film and molded packaging applications. These products, Supercoat® and the FilmLink® series, will be featured at the event as well. Khosla Profil Pvt. Ltd. - the difference is in the fabrics. Khosla Profil has over 30 years of experience in the manufacturing of filtration and industrial fabrics and has fully integrated operations from fiber to made-ups. The group now intends to consolidate its position in the industrial fabric market and focus efforts on the export front. Fabrics for modern filtration equipment, monofilament fabrics and specialized made-ups will all be presented at Techtextil North America. Kuraray America, Inc. will feature Vectran® fiber and exhibit its diverse portfolio of advanced fibers and further processed applications at Techtextil North America. The company will highlight Vectran knitted fabrics offering cut, puncture, abrasion and heat resistance properties. Available in multi-filament, spun and hybrid varieties, these fabrics offer excellent drapability to molded composites and are suited for a wide range of end-use applications, from cut-resistant gloves to puncture-resistant garments, as a high performance alternative to aramids. Kuraray will also feature its new solution-dyed Vectran HT, a high-tenacity fiber available in several new colors, providing enhanced UV resistance, colorfastness and strength. Leigh Fibers, Inc. will feature high-quality recycled aramids and other technical fibers at Techtextil North America next month. Visitors to their booth will be challenged to distinguish virgin fibers from Leigh's recycled fibers, which have the same performance characteristics and are very similar in appearance. Among the samples will be SafeLeighTM FR shoddy, Leigh's cost-effective alternative for manufacturers who need a fire-retardant material that meets growing consumer demand for environmentally-friendly content. Leigh is one of the world's leading processors of textile waste and fiber byproducts, having diverted some 14 billion pounds from landfills so far. MAGEBA Textilmaschinen GmbH & Co. KG will showcase machines for the entire production cycle of narrow fabrics, most of them being shown in full operation in the R&D section. The range is comprised of warping machines, narrow fabric needle and shuttle looms, dyeing and finishing ranges, press and friction calandars, measuring and making up machines, inspection machines and special purpose bespoke products. To respond to the increasing demand for medical and high technological applications of woven fabrics with special features, MAGEBA has strongly focused their research and development efforts during the last few years on shuttle loom technology. Norafin GmbH will present a wide selection of powerful hydroentangled and needlepunched product solutions and composites that are used in the sector of filtration, protective clothing and industrial specialty applications. Their Komanda Material, an innovative, multifunctional nonwoven for the protective clothing market, is a powerful alternative to conventional textiles for industrial FR workwear, military uniforms and protective clothing against electric arcs. Also featured will be the Norafin 3D Performance Material which offers a variety of advantages in the sector of protective clothing. Thanks to the air entrapped within the product and its special surface quality, the nonwoven allows improved insulation and increased comfort in its end use. REIMOTEC GmbH is a system supplier of monofilament and strapping tape production equipment. This means that REIMOTEC does not only supply the equipment but the entire engineering and extensive know-how in process technology. This complete package is one of the reasons why they have become the market leader in the monofilaments and strapping tapes area. As part of the Reifenhauser Group, REIMOTEC and its customers can benefit from the wide range of experience of a market leader in extrusion technology which can also offer the flexibility, power of innovation and direct customer contact expected of a specialist in this market segment. Richard Hough Ltd., specialist squeeze roll manufacturer, has collaborated with Just Rollers plc, world leader in elastomer roll coverings, to develop the new Resilio system. Trials have identified substantial performance benefits over the existing market-leading elastomer roll cover: typically 40% better expression on knitted goods and typically 30% better expression on wovens. Richard Hough Ltd. has applied for a patent for the new Resilio roll, which combines the company's own expertise in mechanical squeezing and dewatering equipment with specially-developed dual-layer technology for the covering. The secret is in the integration of the squeezing power of the sub-layer with a revolutionary profile-hugging top layer. RKW US, Inc. will highlight Aptra® microporous film protection against viral penetration and blood borne pathogens in hygiene and medical applications. Aptra® Classic is lightweight, breathable microporous polypropylene film used in diverse medical and hygiene applications where demonstrable ability to resist blood borne pathogen ASTM F-1670 and viral penetration ASTM-F1671 is required. Aptra® UV8 is a lightweight, UV stablilized, water resistant, non-abrasive polypropylene film with excellent bonding, barrier and degradation properties. All raw materials used in Aptra® Classic and Aptra® UV8 microporous films are FDA approved for incidental or direct contact or both. The films are produced exclusively in North America for RKW US, Inc. in an ISO 9001 plant. Stahl manufactures textile and thin film performance coating systems with an emphasis on bringing FR, breathability, ink-jet printability and other key performance effects to a variety of substrates. Stahl will showcase a new class of high performance water-based FR polyurethane coatings utilizing inherently FR, halogen free, NMP-free polymerization technology. For the ultimate combination of performance, Stahl will also showcase a new breathable FR coating suitable for use in demanding protective apparel applications. For maximum visual impact when ink-jet printing on challenging substrates, Stahl will promote their line of print receptive coatings as well as protective top-coats. Stein Fibers, Ltd. is proud to launch the U.S. polyester industry into a more environmentally friendly future by introducing Infinity Polyester. Infinity Polyester is a domestically produced 100% recycled fiber with up to 100% post-consumer bottle flake content. Infinity Polyester can be customized for specific processes and applications. Production capabilities include 3 to 40 denier, 25 to 102mm cut lengths, and a variety of shade specific colors. Zeus Inc., a global leader in material science and high performance polymer extrusions, has expanded its drawn fiber capabilities to include PFA, FEP, ETFE, and other polymers. This product line expansion will result in enormous benefits for manufacturers around the world and allow more flexibility and options in regard to aerospace, semiconductor, and chemical applications. The enhanced product offering creates an arsenal of fibers that have diverse properties, such as abrasion resistance, chemical inertness, and optical clarity. Zeus products and services are preferred by companies in medical, automotive, electrical, fluid handling, aerospace, and mechanical markets. The seventh edition of Techtextil North America, the only trade show in the Americas dedicated to technical textiles and nonwovens, will be held May 18 - 20, 2010 at the Georgia World Congress Center in Atlanta, Georgia. For the more information including a full exhibitor list, visit www.techtextilNA.com. SOURCE: Messe Frankfurt, May 4, 2010
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The UNIVATOR Awards recognize innovation within the uniform industry and serve as a reminder that, even in times of economic upheaval, companies both large and small can still improve.
This current round acknowledges eight winners – some household names and some newcomers – who bucked tradition and questioned convention to develop unique uniform programs, inventive product ideas and eco-friendly innovations. The 2012 UNIVATOR Awards provide a snapshot of what's new in the industry, from tiny fiber structures that vastly improve a police officer's comfort to a multi-billion-dollar restaurant chain's complete uniform program overhaul. These forward-thinking companies have earned UNIVATOR Awards for themselves, and they've also helped revitalize the industry with their creativity.
Descriptions of each winning entry are listed below. If you didn't enter this year or were passed over, it's never too early to start thinking about next year's UNIVATOR Awards. Contact This e-mail address is being protected from spambots. You need JavaScript enabled to view it for tips and advice on putting together a winning entry.
| Uniform Program Innovations: | |
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HPI Direct - Hard Rock Cafe uniform program
The Hard Rock Cafe recently embarked on an overall rebranding effort, in large part to differentiate the restaurant from the Hard Rock Hotel and Casino chain, and the restaurant executives decided that a new uniform program would be a key component of this effort. The Hard Rock Cafe wanted to create a subtly stylish look without the use of heavy logos. Sarah Phelps, project manager at HPI Direct, explains, “The Hard Rock Cafe has their logo retail shirts that they sell, but they wanted something different for the uniforms. That was their direction. Their new theme is ‘elevate,’ and they wanted the new uniform to be more about the style details and less about the logo.” HPI was not yet Hard Rock’s uniform provider, but it sketched and presented some preliminary designs with the goal of taking over the program. Initially, says Phelps, “it was all about the look. They wanted something very rock-and-roll, very dark. They wanted black and charcoal. The look was more focused on the design details.” The sketches show a zip-front dress accented with contrasting black topstitching to outline details, up-close shots of antique nickel rivet buttons, and sparks of fiery red, jolting each piece to life.
HPI also collaborated with Hard Rock to create a unique graphic for the restaurant chain. Phelps says, “There’s a tattoo graphic that the hotels use, and they wanted something different for the restaurant. We developed a Celtic heart design. It’s more of a tribal look instead of a tattoo look to differentiate the Hard Rock Cafe from the hotels.” Once the Hard Rock Cafe approved sample garments, HPI began to design a wear-testing program, which was implemented in mid-January. Employees in the Los Angeles, Orlando, Berlin, and Brussels Hard Rock locations will wear the sample uniforms and provide their feedback to HPI. A wear-testing guide provides instructions for the test and encourages employees to “Have fun mixing it up” and to show their “personal style and not be restricted to the same outfit every day.” Why we like it... To cater to the Hard Rock Cafe’s unique style and attitude, HPI Direct put together a look first and worked out the details later. HPI combined stock and custom pieces and incorporated a Celtic heart graphic that gives the Hard Rock Cafe a sense of individuality while still respecting the restaurant’s desire to keep its uniforms light on the logos. The result is a uniform program that is fashion-forward, completely functional and exactly what the client ordered. |
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Fourmy (A Division of Cintas) - McDonald's Canada uniform program
The new uniform program was designed by Canadian division of Cintas Corp., Fourmy. McDonald’s Canada has been a client of Fourmy since 1978, turning to the luxury brand often to meet the demands of its uniform program, which, according to Fourmy Design Manager Kass Graham, is “constantly evolving.” Yet the current transformation is particularly significant, as it coincides with the Destination 2012 renovation program, far and away the largest renovation in the 44-year history of McDonald’s Canada. The new crew collection consists of a trendy black color palette and slim silhouettes. One of the collection’s key pieces is the wedge polo, an upscale adaptation of the traditional polo featuring narrow wedges of color that can be added, changed or removed. This allows employees to change their colors based on position, preference or restaurant theme. Graham explains, “Restaurants can choose how they would like to handle employees’ color schemes, making each restaurant unique.” Why we like it... When McDonald’s Canada began its $1 billion makeover, it recognized the importance of an updated uniform program. Its trusted partner, Fourmy, delivered a program that helps the chain present a sophisticated look, aligns with the company’s green initiative and helps give employees a sense of freedom and personal style. |
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Clipper Corporation - Mimi's Café uniform program
Mimi’s Café is a fast-casual national restaurant chain with a French twist. The exterior is reminiscent of a quaint French country home, and the interior is inviting, featuring stained wood and exposed brick. From breakfast through dinner, guests enjoy the rich, rustic flavors of France as well as healthy, family-friendly fare and warm service. The French theme carries throughout the restaurant but, up until recently, stopped short at the restaurant’s uniform program. Mimi’s Café was using a variety of suppliers, each contributing to a small part of the overall uniform picture. Not only was the uniform look lacking cohesion, the program was difficult for the chain to manage. Mimi’s had embarked on an all-encompassing rebranding effort and, in the process, found that off-the-shelf apparel and accessories didn’t quite meet its needs. Mimi’s turned to Clipper Corp., whom it already relied upon for smallwares needs, to develop a customized solution. Briana Earl, account executive at Clipper Corp., explains, “Mimi’s was kind of a unique situation for us in that they didn’t have a real uniform spin.” Clipper created custom pieces for the chain, including a classic black bistro apron with a wide, chic waistband as well as a tie printed with custom artwork. Clipper included crisp button-downs and flattering blouses for management, available in ten colors. The choice of colors, explains Earl, “allows the managers to have an individual style.” Back-of-the-house employees were outfitted in sophisticated cook shirts, customized chef coats and cheeky houndstooth chef pants. Clipper Corp. also implemented an online ordering system that enables stores to log in and purchase uniforms. This system allows Mimi’s Café to effectively and efficiently manage its uniform program. Why we like it... Clipper Corp. was able to put together a uniform program using a combination of off-the-shelf, classic pieces and custom pieces to create an effortlessly stylish look with positively French flair. The online ordering system makes for a “hands-off uniform program that sort of runs itself,” says Earl. C’est si bon! |
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Clipper Corporation - Chinese Gourmet Express uniform program
“We don’t want to look like everyone else in the food court,” says Sam Sim, owner of Chinese Gourmet Express. This nationwide chain of quick-service Chinese food restaurants is dedicated to making great, fresh food at an affordable price. Sim and his wife, Monica, use authentic Chinese recipes inspired by provinces throughout China, and patrons appreciate the authenticity of the food – a rarity in the mall food court. While the vibrant, delicious food at Chinese Gourmet Express certainly stood out in a sea of food court fare, the employees’ uniforms were falling flat. Their standard-issue, off-the-shelf polos wrinkled easily, faded and looked unflattering, especially on female employees. Clipper Corp. came to the rescue, revitalizing the uniform look with high-tech performance polos, which, as Earl of Clipper Corp. puts it, “last twice as long and look ten times better!” Unisex sizes were replaced by flattering, gender-specific cuts. Managers were assigned unique colors, helping contribute to this quick-service restaurant’s efficiency and professional appearance. Clipper Corp. also included a hat in the program to give employees an extra splash of style. Why we like it... Clipper Corp. made a few key changes to the uniform for Chinese Gourmet Express, but these small changes had a significant impact on the company’s overall image. Clipper Corp. helped a small, family-owned chain compete with huge fast-food companies, a feat that’s certainly worthy of recognition. |
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Product Innovations: |
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Medelita - Dental Lab Coat For many people, trips to the dentist are unpleasant enough. Between the scraping, drilling, poking and prodding, dental appointments can start to feel like a violation of personal space. Now imagine, on top of it, the sleeve of the dentist’s lab coat ending up in the patient’s mouth each time he reaches in for a pass of the scraper or that said sleeve is covered in stains. Clearly dentists have a need for a special type of lab coat, but up until recently, nothing of the sort existed. Medelita sought to change that with its dental lab coats, the Elsie G. for women and the Fauchard for men. Medelita is well known for its hand-sewn medical lab coats, which are fully loaded with premium features and receive rave reviews for their luxurious feel and performance. Yet when Medelita attended a recent annual meeting of the California Dental Association in San Francisco, the rave reviews were mixed with pleas for something different. Joe Francisco, CEO of Medelita, explains, “The dentists were just loving our coats. But they said, ‘You know what? Nobody in this entire industry makes anything that we need. All the lab coats have these open cuffs, they don’t button to the neck, and they don’t give me full closure.’” Medelita got right to work creating the Elsie G. and the Fauchard, named after Elsie Gerlach, a pioneer in the field of pediatric dentistry, and Pierre Fauchard, who is often referred to as the father of modern dentistry. The most notable feature of these coats is the knit cuffs, which keep sleeves out of patients’ mouths. They are made from 100 percent cotton treated with DuPont Advanced Dual Action Teflon, which repels the stains and fluids that are part and parcel of dental work. The ergonomic design, says Francisco, “allows you to lean forward and perform procedures on a patient’s mouth without it pulling.” Why we like it... Medelita combined the best-loved features of its medical lab coats with the features most requested by dental professionals. The result is a truly elegant lab coat that is sure to impress dentists on both an aesthetic and technical level. |
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Elbeco - V1 TexTrop External Vest Carrier Police work is quite complex. Police officers are expected to be physically capable as well as quick-thinking and psychologically adept. They must appear authoritative to those who challenge the law, yet non-threatening to the innocent people whom they protect. Those who outfit police officers take these unique challenges into account when designing uniform apparel, balancing performance with professional appearance. So when ballistic vests threatened to compromise this delicate balance, Elbeco created the V1 TexTrop External Vest Carrier. Ballistic vests are, without a doubt, a necessity for law enforcement officers. Yet for some departments, the look of a ballistic vest worn over a uniform shirt can be overly tactical and somewhat threatening to members of the community. In addition, wearing a ballistic vest under a uniform shirt can feel hot and uncomfortable. Elbeco presented a completely unique spin on the vest carrier with the V1. Whereas other carriers offer a tactical, SWAT team-type look, the V1 is designed to blend in seamlessly with an officer’s uniform shirt and is available in most standard uniform shirt colors. When designing the V1, Elbeco consulted extensively with law enforcement officers and chiefs of police, soliciting their input and feedback throughout the process. J.D. Devine, director of sales and business development for Elbeco, explains the concerns that officers expressed: “First and foremost, everyone involved wanted to be certain that officer safety was not compromised in any way. The officers wanted assurance from their protective vest manufacturers that our product would not invalidate any warranty claims.” Elbeco was able to deliver this assurance; all major vest manufacturers provided confirmation that the V1 does not invalidate warranty claims. It maintains the integrity of the strength of the vest while adding more comfortable, unobtrusive design. Why we like it... When it comes to police uniforms, officer safety should always come first. Elbeco’s V1 TexTrop External Vest Carrier allows all officers to wear a ballistic vest comfortably and discreetly, helping keep them safe without creating an overly tactical look. When officers are able to maintain their professional appearance without compromising their safety, they’re more likely to wear their protective gear and wear it properly. |
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| Eco-friendly Product Innovations: | |
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Perfection Uniforms - Bionic Garment Construction Just how technologically advanced can one police uniform be? Perfection Uniforms is on a mission to find out. The perpetual UNIVATOR award winner and truly perfection-driven uniform manufacturer is raising the bar and lowering temperatures with its new Bionic Garment Construction technology. The new technology improves upon Perfection’s first generation of construction technology, Ergonomic Garment Construction. This technology swapped seams for hidden gussets in the high-stress underarm and crotch areas, allowing for maximum freedom of movement and eliminating the pulling, tearing and stress that can occur along seams and cause the untimely demise of a garment. Bionic Garment Construction takes these gussets and raises them an added element of comfort in the form of ThermoCool, a natural thermo-regulation fiber technology. ThermoCool uses a combination of hollow-core fibers and fibers featuring a multi-channel surface. The multi-channel surface allows moisture to evaporate. Hollow fibers allow air to circulate and provide greater energy for the evaporation process. The hollow areas also exhibit thermo-buffering properties, protecting the skin from sudden temperature changes and helping to maintain consistent comfort. Because ThermoCool’s advantage is its unique fiber structure, it does not rely on chemical treatments, and its thermo-regulating properties will last throughout the life of the garment. Perfection Uniforms wanted to incorporate ThermoCool technology into its StratusSeries line of high-performance poly/rayon blend uniforms but didn’t want to pass along a higher cost to distributors and end users. Miranda Brock, marketing manager at Perfection, explains, “We could have made the entire garment with ThermoCool, but based on research and from a price standpoint, it makes sense for it to be in the gussets, which correspond to areas of the body that would most benefit from temperature regulation.” Why we like it... Perfection Uniforms saw a way to improve upon its already impressive Ergonomic Garment Construction with the new Bionic Garment Construction and incorporated the ThermoCool technology into the areas that need it most. The result is a high-performing yet affordable line of uniforms and a sixth consecutive UNIVATOR award for Perfection Uniforms. |
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Century Place - Century Place Eco-Friendly Collection
Carter became inspired to create an eco-friendly line of T-shirts and polos for Century Place, but at the time, in 2008, the readily available options weren’t as green as he would have liked. “There were organic options or sustainable products like bamboo, but it requires a lot of energy to produce these things and a lot of resources. I felt that it wasn’t truly green,” he says. He chose to use polyester made from 100 percent post-consumer recycled PET containers, like the plastic bottles and food containers that pervade everyday life. Each shirt keeps the equivalent of about 32 water bottles out of landfills. Because there wasn’t yet an established supply chain for what he wanted to produce, he created his own. He assessed the products and services of various suppliers until he achieved a 100 percent recycled shirt with a cotton-type soft hand and durable quality. He chose not to raise prices and says that the response from customers has been “slow but steady.” Customers hadn’t asked for an eco-friendly product, but the quality, feel and price point are helping them cozy up to the idea. “If the business owner doesn’t offer [eco-friendly products], the consumer won’t ask for it. The business owners have to take the initiative and make the decision to move forward and offer it. It has to start with the suppliers,” says Carter. Since introducing the eco-friendly line in January 2010, Century Place has seen significant growth, and although Carter anticipates further growth in 2012, it’s his passion for the environment that now truly motivates him. He says, “This is more than just another line for me. I really believe in this. It’s the first time I’ve been able to offer something that truly helps our environment. The more we do, the more we can make a difference.” Why we like it... With so many companies using eco-friendly claims as mere selling points, it’s refreshing to see a company with a true dedication to the environment. Century Place’s story also serves as inspiration to other companies looking to clean up their act. |
2012 UNIVATOR Award entry form
Has your company created an incredible fabric technology or revitalized a restaurant with a fresh, new uniform program? Have you developed ingenious business processes to help your own corporation handle the challenges of this tough economy? Did you dream up an environmentally friendly way to eliminate product waste? UniformMarket News wants to hear your story and consider you for a 2012 UNIVATOR Award.
The UNIVATOR Awards celebrate innovation in the North American uniform, image apparel, medical goods, footwear and equipment markets. For eight years, the UNIVATOR Awards have been shining a light on amazing advancements that keep this industry moving forward. They acknowledge companies, both large and small, that are forging unique paths to success.
Read more...